How to Grill Sausage on Gas Grill? (Perfect Every Time!)

How to Grill Sausage on Gas Grill?-Summer is one of the best and most enjoyable times of the year. Nothing says summer like a warm barbecue in your backyard with family and friends, sharing laughs while sipping on ice-cold drinks as you enjoy each other’s company. If you’re like us, one of your all-time favorite treats to grill are sausages! Cooking sausage on a gas grill isn’t difficult; it just takes a few tips that will result in juicy and perfectly cooked links every time. In this post, we will discuss step-by-step how to easily achieve that perfect flavor for your weekend grilling get-togethers.

What is a Sausage?

What is Sausage?

Sausage is a seasoned mix of ground meat (often pork, beef, or poultry) encased in natural or artificial skin. Depending on the region, spices vary — giving us famous types like Italian sausage, bratwurst (Germany), kielbasa (Poland), or chorizo (Spain/Mexico).

Most Popular Types of Sausage for Grilling

Sausage Type Origin Flavor Profile
Italian Sausage Italy Fennel, garlic, pepper, often spicy
Bratwurst Germany Milder, with nutmeg and coriander
Chorizo Spain/Mexico Spicy, smoky, garlic-heavy
Andouille Louisiana/France Smoky, bold, used in jambalaya
Kielbasa Poland Smoky, garlic-rich, thick casing

What You Need to Grill Sausage

  • Fresh or pre-cooked sausage links

  • Gas grill (with lid)

  • Grill brush, tongs

  • Oil or butter for basting

  • Meat thermometer

Optional:

  • Beer or broth for parboiling (if starting with raw sausage)

Step-by-Step: How to Grill Sausage on a Gas Grill

Step 1: Preheat Your Grill

  • Heat your gas grill to medium heat (about 350°F / 175°C).

  • Brush the grates with oil to prevent sticking.

Step 2: Prepare the Sausage

  • If raw, you may want to parboil in water or beer for 8–10 minutes.

  • If pre-cooked, allow it to come to room temperature.

Step 3: Start with Indirect Heat

  • Place sausages away from direct flames, on the cooler side of the grill.

  • Close the lid and cook slowly for 15–20 minutes, turning every few minutes.

Step 4: Finish on Direct Heat

  • Move sausages over direct flame to crisp the skin for 2–3 minutes per side.

  • Watch carefully to avoid flare-ups.

Step 5: Check Internal Temperature

  • Use a meat thermometer: Internal temp should reach 160°F (71°C) for pork or beef, and 165°F (74°C) for poultry.

Step 6: Rest Before Serving

  • Let sausages rest for 3–5 minutes before cutting to retain juices.

Tips for Grilling Sausage Like a Pro

  • Don’t poke holes — it releases juices and dries out the sausage.

  • Oil lightly before grilling for a better crust.

  • Turn frequently to avoid burning.

  • Use a lid to control flare-ups from dripping fat.

Bonus: Flavor Ideas

  • Brush with BBQ sauce or beer glaze in the final minutes.

  • Try a herb butter finish: Melted butter + parsley + garlic = magic.

  • Serve with grilled onions, peppers, or sauerkraut for extra flair.

Safety Tips

  • Always cook sausage to safe internal temp (160–165°F).

  • Keep children and pets away from open grills.

  • Store cooked sausage safely — refrigerate within 2 hours.

FAQs: Grilling Sausage

Q: Should I boil sausage before grilling?
A: Not necessary, but parboiling helps ensure even cooking and reduces grill time.

Q: Why did my sausage burst open?
A: Over high heat or too much direct flame. Cook low and slow, then finish hot.

Q: Can I grill frozen sausage?
A: Thaw first for best results. Otherwise, cook much slower over indirect heat.

Final Thoughts

Grilling sausages on a gas grill is easy once you know the process. With the right prep, temperature, and timing, you can serve up perfectly juicy, golden-brown sausages that everyone will love.

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